Benchmark Case 2: Guizhou Xinzipeng - High-Speed Ball Mill Customization + Exclusive Planning, Adapting to Refined Production Needs

Focus on Process Upgrading, Drawing Planning Empowers Refined Commissioning

Cooperation Background: Guizhou Xinzipeng is a key newly-built aluminum processing enterprise in the local area, focusing on refined aluminum profile processing business. When docking with Lvyuan, the enterprise was also in the preparation stage with completed workshop infrastructure but no equipment and planning, only providing workshop drawings. In addition to "full-process planning + equipment configuration + refined process upgrading", its core demand particularly emphasized the requirements for aluminum dross processing precision and workshop cleanliness, hoping to achieve the dual goals of efficient aluminum resource recovery and clean production through equipment upgrading. After comparing schemes of multiple service providers, Lvyuan's customized planning for its refined and environmental protection needs was recognized, and the two parties decided to cooperate.

Core Service Content: 1. Customized Drawing Planning: Combining its refined processing technology characteristics, Lvyuan's technical team optimized the flow design based on the workshop drawings, adopting the partitioned layout of "raw material area - precision sawing area - refined processing area - finished product inspection area" to ensure that each process is closely connected without cross-interference; 2. Characteristic Equipment Configuration: Core equipment included cold crushing-screening integrated machine (specially integrated with high-speed ball mill machine module to significantly improve screening precision), full-automatic aluminum bar circular saw and high-efficiency bag filter. The bag filter is customized with a multi-layer filtration structure to adapt to fine dust generated by refined processing and ensure workshop cleanliness; 3. Accurate Layout Implementation: The cold crushing-screening integrated machine equipped with high-speed ball mill machine was placed adjacent to the precision processing area to reduce loss during material transportation; the full-automatic aluminum bar circular saw was set between the raw material entrance and processing area to form a closed-loop process of "sawing - processing - handling"; the high-efficiency bag filter was integrated into the central ventilation system to cover all dust-generating points. Meanwhile, exclusive maintenance space was reserved for the high-speed ball mill machine and bag filter to ensure convenient maintenance.

Commissioning and Operation Effects: After completing equipment installation and commissioning according to the planning scheme, Guizhou Xinzipeng successfully achieved commissioning at one time, accurately matching the refined production positioning. Up to now, the equipment has shown excellent stability: the high-speed ball mill machine in the cold crushing-screening integrated machine has given full play to its advantages, with high aluminum dross screening precision and significantly improved aluminum resource recovery rate; the full-automatic aluminum bar circular saw matches the refined processing needs, with good sawing cut flatness, laying a high-quality foundation for subsequent processes; the supporting high-efficiency bag filter effectively collects fine dust, making the workshop air quality meet national clean production standards, which not only ensures employee health but also avoids dust affecting processing precision. The scientific layout design has greatly improved the efficiency of workshop material flow, and the employee operation process is standardized, which fully conforms to the enterprise's development positioning of refined production and has become a typical case of refined commissioning of new local factories.